PREAMBLE (NOT PART OF THE STANDARD)

In order to promote public education and public safety, equal justice for all, a better informed citizenry, the rule of law, world trade and world peace, this legal document is hereby made available on a noncommercial basis, as it is the right of all humans to know and speak the laws that govern them.

END OF PREAMBLE (NOT PART OF THE STANDARD)

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EAS 223:2001

ICS 59.080.30

HS 9607.11.10(metal)
HS 9607.19.10(other)

EAST AFRICAN STANDARD
Zippers — Specification

EAST AFRICAN COMMUNITY

© EAC 2001

First Edition 2001

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Foreword

Development of the East African Standards has been necessitated by the need for harmonizing requirements governing quality of products and services in East Africa. It is envisaged that through harmonized standardization, trade barriers which are encountered when goods and services are exchanged within the Community will be removed.

In order to achieve this objective, the Partner States in the Community through their National Bureaux of Standards, have established an East African Standards Committee.

The Committee is composed of representatives of the National Standards Bodies in Partner States, together with the representatives from the private sectors and consumer organizations. Draft East African Standards are circulated to stakeholders through the National Standards Bodies in the Partner States. The comments received are discussed and incorporated before finalization of standards, in accordance with the procedures of the Community.

East African Standards are subject to review, to keep pace with technological advances. Users of the East African Standards are therefore expected to ensure that they always have the latest versions of the standards they are implementing.

© East African Community 2001 — All rights reserved*

East African Community

P O Box 1096

Arusha

Tanzania

Tel: 255 27 2504253/8

Fax: 255-27-2504481/2504255

E-Mail: eac@eachq.org

Web: www.each.int

* © 2001 EAC — All rights of exploitation in any form and by any means reserved worldwide for EAC Partner States’ NSBs.

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Contents

1 Scope 1
2 Application 1
3 Definitions 1
4 Requirements 1
5 Marking 2
6 Packing 2
Annex A Guidance factors 4
Annex B Conditioning and testing atmosphere 4
Annex C Puller attachment 5
Annex D Closed-end test 6
Annex E Top-stop test 7
Annex F Open-end fastener box test 8
Annex G Lateral strength test 9
Annex H Lateral strength of open-end attachment test 10
Annex J Slider locking test 11
Normative references 12
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Zippers — Specification

1 Scope

This East African Standard specifies performance requirements for zippers made from interlocking components mounted on textile tapes.

2 Application

This standard applies to all types of zippers except those designed for aeronautical purposes, those intended to be exposed to corrosive influences and zippers of complicated structure such as three-way and double-pull as used in tents.

3 Definitions

For the purpose of this standard, the definition given below and those in EAS 260* shall apply:

3.1
batch of zippers

a quality of zippers having one design, one performance code and one side

4 Requirements

4.1 Zippers codes

All zippers shall be grouped into five performance codes 1 to 5, 5 being the most stringent as shown in Table 1.

4.2 Code performance requirements

4.2.1

Each zipper shall comply with the respective code performance requirements given in Table 2.

4.2.2

Each test shall be done in accordance with Appendices C to J respectively.

4.3 Colour fastness and dimensional stability

Zippers shall comply with fastness and dimensional change requirements of Table 3.

4.4 Tape

4.4.1

The textile tape used in making zippers shall be free from any manufacturing and dyeing defects.

4.4.2

The tape shall be enough to withstand the force applied during lateral strength test (Annex G).

4.5 Thread

4.5.1

The thread used to secure the continuous monofilament to the tape shall comply to EAS 250 [4] Parts 1 and 2.

4.5.2

The fibre composition of the thread shall be the same as that of the tape.

* Standards referred to in this standard are listed at the back.

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4.5.3

The thread shall be strong enough to withstand the force applied to zippers during ‘Lateral Strength Test’ (Annex G).

4.6 Length measurement

The length of zippers shall be as declared, subject to a tolerance of 1.5 per cent or +3 mm, whichever is greater.

4.7 Designation

All parts and materials used in making zippers shall conform to the guidance factor as given in Annex A.

5 Marking

5.1 Permanent mark on the zipper

Each zipper shall be permanently marked with the following information:

  1. Manufacturer’s name and/or trade mark.
  2. Zipper’s code number.

5.2 Batch Marking —

A batch or several batches of zippers shall have the following information which shall be indicated on the package, the swing ticket or accompanying documents:

  1. Name and/or trade mark of the manufacturer.
  2. All the guidance factors given in Annex A.

6 Packing

Zippers shall be properly packed in a carton (box) or any suitable container to avoid any entanglement during transit and/or unpacking.

Table 1 — End uses and performance codes
Performance code 1
(ultra-light)
2
(Light)
3
(Medium)
4
(Medium-heavy)
5
(Heavy)
End Use
Dresses          
Knitwear    
Light leather gods      
Skirts, jeans or trousers    
Upholstery    
Foundation garments    
Coats and jackets    
Overalls  
Luggage    
Slippers    
Sleeping bags  
Lightweight and inner tents    
Footwear    
Leather garments    
Ski clothes  
Wet suits  
Awnings and frame tents    
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Table 2 — Physical performance requirements of zippers
Test description Performance code Method of test
1 2 3 4 5
Puller attachment, N (Min.) 70 80 200 250 300 Annex C
Closed end test, N (Min.) 35 60 80 100 140 Annex D
Top stop test, N (Min.) 50 70 90 110 130 Annex E
Open end fastener box test, N (Min.) 40 40 70 90 120 150 Annex F
Lateral strength test, N (Min.) 150 200 250 370 470 Annex G
Lateral strength of open end, N. (Min.) 40 70 90 120 160 Annex H
Slider locking test N (Min.) 10 15 25 40 60 Annex J
Table 3 — Colour fastness and dimensional stability
Characteristic Performance level Method of test
Colour fastness to: Change in shade and staining: 4 or better EAS 237 [2] method 1 and 3
(a) Washing
(b) Dry cleaning Changing in shade and staining: 4 or better EAS 236 [3]
Dimensional change (Max.) Warpway and Weftway: ± 3 per cent EAS 237 [2] method 3
(a) After 3 washings
(b) After 3 dry -cleanings Warpway and Weftway: ±2 per cent. EAS 236 [3]
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Annex A
Guidance factors

The following shall be taken into consideration when specifying zippers.

  1. The type of zippers as defined in EAS 260
  2. The composition of the tape fabric.
  3. The type and material of the elements.
  4. The length of the zipper.
  5. The chain width.
  6. The tape width.
  7. The slider type.
  8. The zipper code.

Annex B
Conditioning and testing atmosphere

Zippers shall be conditioned and tested in the standard atmosphere for testing textiles as defined in EAS 240.

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Annex C
Puller attachment

C.1 Principle

The puller is subjected to tension while the slider is rigidly supported.

C.2 Apparatus

The testing machine of the constant-rate-of traverse type and the opening speed of the jaws at 100 ± 15 mm/min. The load range should be such that the breaking strength of the test specimen falls between 15 per cent and 90 per cent of the maximum on the scale. A marking device for the slide, such as face-plate or a blanking-off plate, is required so that tension is confined to the puller and its attachment to the slider (Figure 1).

C.3 Procedure

Mount the specimen in one gripping device of the testing machine with the puller through a hole in the mask. Arrange the mask so that the slider and the chain are rigidly clamped in place only the puller being free. Secure the end of the puller to the other gripping device so that the tension is applied at 900 to the face of the slider. Set the testing machine in operation until the specified loading is reached, unless the specimen fails earlier.

C.4 Test report

Record the test results in accordance with 4.2.1.

Figure 1 — Puller attachment test

Figure 1 — Puller attachment test

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Annex D
Closed-end test

D.1 Principle

The bottom stop is subjected to a force via the slider by tension applied to the stringers.

D.2

The testing machine as described in Annex C is used. Mounting of the specimen is as shown in Figure 2.

D.3 Procedure

The test specimen is in the open position, the slider being adjacent to bottom stop. Ensure that the locking mechanism is released. Grip the stringer in the two jaws approximately 10 cm away from the slider. (This may be achieved by cutting away the surplus stringer). Apply a longitudinal force to the stringers thus loading the slider against the bottom stop. Set the machine in operation until the specified loading is reached, unless the specimen fails earlier.

D.4 Test report

Report as in C.4.

Figure 2 — Closed-end test

Figure 2 — Closed-end test

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Annex E
Top-stop test

E.1 Principle

The top-stop is subjected to a force via the slider applied through the puller.

E.2 Apparatus

The testing machine as described in Annex C is used. Mount the specimen as shown in Figure 3.

E.3 Procedure

The test specimen is in the closed position with the slider adjacent to the top. Secure the puller in one jaw of the machine and the other end of the specimen in the other jaw, steps being taken to avoid damaging the chain. Set the machine in operation until the specified force is reached unless the specimen fails earlier.

E.4 Test report

Report as in C.4.

Figure 3 — Top-stop test

Figure 3 — Top-stop test

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Annex F
Open-end fastener box test

F.1 Principle

The box is subjected to a longitudinal force while the chain is in the closed position.

F.2 Apparatus

The testing machine described in Annex C is used. Mount the specimen as shown in Figure 4.

F.3 Procedure

With the test specimen in closed position, clamp the interlocked chain into the jaw of the testing machine, steps being taken to avoid damaging the chain. Clamp a slotted plate, shaped to clear the tape, chain and pin and to bear against the whole of the top edges of the box, into the other jaw. Set the machine in operation until the specified force is reached, unless the specimen fails earlier.

F.4 Test report

Report as in C4.

Figure 4 — Open-end fastener box test

Figure 4 — Open-end fastener box test

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Annex G
Lateral strength test

G.1 Principle

The test specimen is subjected to lateral force under controlled conditions while the fastener chain is in the closed position.

G.2 Apparatus

The testing machine as described in Annex C is used. The gripping surface 25.4 mm wide are used. The jaws shall be so constructed and finished so as not to damage the tape, and not to allow slippage of the specimen. (See Figure 5).

G.3 Procedure

Secure the test specimen in place with the gripping devices so arranged that at least the width of each tape is gripped and there is at least 25.4 mm of closed chain on each side. Set the machine in operation until the specified force is reached, unless the specimen fails earlier.

G.4 Test report

Report as in C.4.

Figure 5 — Lateral strength test

Figure 5 — Lateral strength test

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Annex H
Lateral strength of open-end attachment test

H.1 Principle

The test specimen is subjected to straight lateral loading under controlled conditions while the fastener chain is in closed position.

H.2 Apparatus

The testing machine as described in Annex C is used. The gripping jaws shall be 6 mm wide for testing zippers for performance codes 1 and 2, and 12 mm for codes 3, 4 and 5. The jaws shall be so constructed and finished as not to damage the tape or allow slippage during the test, (See Figure 6).

H.3 Procedure

Secure the test specimen in place with the gripping jaws set approximately 3 mm from the sides of the box, and with one edge of each jaw aligned with the ends of tapes. Set the machine in operation until the specified load is reached, unless the specimen fails earlier.

H.4 Test report

Report as in C.4.

Figure 6 — Lateral strength of open-end attachment

Figure 6 — Lateral strength of open-end attachment

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Annex J
Slider locking test

J.1 Principle

The slider is locked on the chain and the locking device subjected to tension, the load being applied at 180o to the device, via the chain stringers in such a way as to bring the locking device under pressure from the chain.

J.2 Apparatus

The test machine as described in Annex B is used. Mounting of the specimen is as shown in Figure 7.

J.3 Procedure

The test specimen is in the open position with the locking device locked into the chain 25 mm from the top-stops. Set the jaws 50 mm apart and secure the top of the stringer into the jaws adjacent to the top so that the top of the slider is 25 mm from the edge of each jaw. Set the machine in motion and increase the load until the locking mechanism slips or the specimen fails.

J.4 Test report

Report as in C.4.

Figure 7 — Slider locking test

Figure 7 — Slider locking test

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Normative references

  1. EAS 260, Zippers — Glossary of terms
  2. EAS 237, Methods for determination of colour fastness of textile materials to washing
  3. EAS 236, Methods for determination of colour fastness of textile materials to dry-cleaning
  4. EAS 250, Sewing threads — Specification
  5. EAS 240, Conditions for testing of textiles
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